Smart IoT Remote Refrigeration Monitoring System
for pharma industry to ensure compliance with temperature regulations
About
A leading provider of data loggers and remote monitoring solutions turned to Rishabh Software to develop an IoT-based freezer temperature monitoring system for the pharma industry. Our team was engaged in integrating Bluetooth Low Energy (BLE) beacons and IoT connectivity to ensure that insulin injections and other pharma products are stored within the specified temperature ranges.
Capability
IoT Application
Industry
Pharmaceutical
Country
USA
Key Features
Maintaining the right temperature is crucial in the pharmaceutical industry, especially for storing life-saving pharmaceutical products. Conventional temperature monitoring methods typically involve manual checks and paper logs which lack real-time visibility and are susceptible to errors. To address these issues, we implemented an IoT-based remote refrigeration monitoring system with the following essential features:
Remote freezer temperature monitor
The system provides continuous temperature monitoring of freezers, displaying real-time data on the logger devices. This helps ensure that the temperature stays within specified limits.
Configuration management
Configuration of the remote freezer temperature alarm with defined thresholds and user permissions. Receive instant alerts for temperature deviations to ensure timely intervention.
Comprehensive data analysis
Comprehensive historical data logs enable temperature trends, analysis, and reporting. Detailed reports are generated daily and monthly, providing insights into temperature trends and deviations. Intuitive app design facilitates easy data visualization and reporting.
Remote access and control
Users can remotely access and manage data, configure alerts, and receive notifications from anywhere with a wireless freezer temperature monitoring system.
Challenges
- Constantly monitoring and maintaining commercial refrigeration equipment for optimal temperature levels across multiple locations.
- Manual monitoring increased the risk of human error, potentially leading to compromised medical supplies and increased waste.
- Implementing a wireless temperature monitoring system with remote access and real-time monitoring required robust IoT infrastructure.
- Securing data transmission and ensuring storage compliance with applicable pharma regulations and effectively documenting and reporting these conditions for certification.
- Effectively collect, manage, and extract actionable insights from the vast amount of data generated by loggers attached to the pharmaceutical temperature monitoring system.
Solution
We developed an IoT-based freezer temperature monitoring system for pharma industry that enables continuous temperature monitoring for cold and frozen environments. Integration of BLE beacons with temperature sensor beacons offers a robust solution for data logging and extraction. This solution enables remote monitoring while ensuring the quality and efficacy of vital medical supplies.
IoT integration for fridge check functionality
The pharma and healthcare fridge check application integrates IoT devices, sensors, and actuators to enhance refrigerator functionality. By leveraging Internet connectivity, real time temperature monitoring system detects variations and medication inventory status, instantly transmitting the data via a logger.
Alert mechanism and user interface
The IoT-based temperature monitoring system incorporates an alert mechanism to notify users in case of temperature deviations. Seamless integration with the logger device ensures instant notifications, enabling timely intervention to safeguard medication integrity. The user-friendly interface facilitates easy monitoring of refrigeration units for proactive management of temperature-sensitive medications and facilitates compliance with regulatory standards.
Technologies Used
Project Snapshots
25%
fewer temperature deviation incidents with accurate, real-time temperature monitoring
30%
reduction in pharmaceutical waste with early detection and prevention of temperature fluctuations
20%
jump in compliance, minimizing risk and streamlining operations
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